Whatever industry you work in, you need a streamlined system to maximize your production.
As your business grows so does the demand for your product, and if you can't keep up with the requirements, your business is going to feel a financial loss. Fortunately, conveyors offer a solution to improve workplace performance.
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What if you don't have much floor space or your business is spread over multiple levels? This is where the incline conveyor comes in. With an incline conveyor, you meet demands with speed and efficiency, and at the same time, it takes up less space than a flat conveyor.
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Do you know the proper handling techniques, though? Read on for advice on using an inclined belt conveyor.
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Which Inclined Conveyor?
It may seem obvious, but the first step is to ensure you opt for the conveyor you need. There are several considerations when making a large industrial purchase, like inclined belt conveyors.
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Think about the space available to you and how steep you need your incline belt conveyor to be, which in turn impacts the type of belt you need.
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Incline Conveyor Safety
Incline conveyors have safety features, but you still need to be cautious when using one. Think of safety procedures regarding industrial machines. Don't wear baggy clothing or hanging jewelry when using the belt.
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Also, it's for inanimate materials only and should never be climbed on. Only qualified maintenance specialists should be on the incline belt even when the machine isn't powered.
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Consider Product Load
Your product load determines what type of belt you need. Because your product will be on an incline, you need a sturdy belt with a strong grip.
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Incline conveyors operate between 0 and 45%, but your angle is another thing that depends on the product being transported.
Slippage Reductions
Product waste and reduced production are a consequence of slippage. Maybe your belt is soiled, maybe it's the different spec of your product. Whatever the cause, it needs to be resolved.
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If reducing your angle has no impact, you may need to look into buying a belt with a particular surface.
Another option is to add a belt dressing. Spray it on, and it makes your belt sticky.
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Flights and Cleats
With a cleated belt, you can move materials 25% faster. Your belt can be at a steeper angle while rollback is reduced. A cleated conveyor is used often for fine materials.
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Reduce Carryback
When the material you're transporting sticks to the conveyor belt, it can be costly, but carryback is an issue that occurs with all conveyors. It's also a hazard when the product inevitably falls somewhere it shouldn't be.
The incline conveyor is no exception. This is where belt cleaners come in, scraping off large chunks and big portions of adhered material.
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Conveyor Belt Tracking
Conveyor belt tracking is aligning your belt so that it follows the designed track. With belt slippage, you run the risk of adding stress to the motor and wearing your belt, as well as reducing production.
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Quality Counts
Buying suitable parts for your incline conveyor belt saves you money in the long run.
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For example, clutch couplings are used in most forms of industry transmission equipment, so buying your clutch coupling based on a low price, and going for the cheapest, is going to cause problems. Whether from system breakdown or reduced production, cheap parts cause a risk.
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Even seemingly small parts should be chosen with consideration.
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Your Inclined Belt Conveyor
An inclined conveyor is beneficial in many ways and is used in several industries. Food and beverage, mining, and agriculture are just a few. Ensure your incline conveyor works to the best of its ability with careful inspection and maintenance.
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If your company is one that would benefit from buying quality parts for your industrial machines, then reach out to us by using the contact form.